Aluminium Extrusions

As one of the UK’s leading aluminium extrusion suppliers, BAL Group has vast experience in designing and creating aluminium profile solutions.

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Our full range of services includes:

Metal sourcing
Design assistance
Extrusion
Fabrication
Finishing

We work closely with you to gain the maximum benefit from the extrusion process. We will advise on alloy requirements and the best extrusion shapes and sizes to produce an aluminium profile which meets your exact requirements.

Aluminium Extrusion Process

More and more, people are realising the benefits that aluminium extrusion can offer: The unique properties of aluminium in combination with the virtually unlimited opportunities the aluminium extrusion process gives to adapt product shape in order to innovate, reduce cost and maximise efficiency.

From automotive to architecture, furniture to facades, lifts to lighting the use of aluminium extrusions is extensive and new applications are being discovered every day.

Extrusion is the introduction of a heated aluminium ingot into a container and forcing it at high pressure through the profiled opening of a die which corresponds to the cross section of the extrusion.

The process actually begins with the design, which gives the extrusion its real value. Aluminium extrusion offers the virtually unlimited opportunity to adapt the shape of the product as required. At the design stage, shape is decided to enable the most cost effective design at production and to minimise fabrication, as well as the quickest and cheapest assembly with other parts down the supply chain.

The cost of aluminium extrusion is significantly lower than other processes, such as casting or forming and other extrusion processes such as plastic. Costs vary depending on the size, type and complexity of extrusion. In addition, the low density of aluminium results in a lightweight profile compared to other materials, which is easy to handle down the supply chain, as well as being cheaper and more environmentally friendly to transport.

Aluminium extrusion benefits in modern design

Introduction to the Process

BAL Group is one of the UK’s leading manufacturers of aluminium extrusion and multi-metal components.

Aluminium extrusion offers a versatile and efficient method for creating complex shapes and designs – enabling the production of bespoke extrusions with unique properties.
The process involves pushing aluminium through a die to create extruded aluminium profiles with precise dimensions and tolerances.
Aluminium extrusion is widely used in various industries due to its durability, corrosion resistance, and ability to be easily machined and finished.
The resulting aluminium profiles can be used in a range of applications, from machine guarding to workstations.
Aluminium extrusion services provide customers with the flexibility to create custom designs and shapes, enhancing the overall functionality of their products.

Applications and Uses

Aluminium extrusion is used in various industries, including construction, aerospace, and automotive, due to its high strength-to-weight ratio and resistance to corrosion.
Extruded aluminium profiles are ideal for creating machine guarding systems, workstations, and other applications where durability and precision are required.
Aluminium extrusion can be used to create complex shapes and designs, making it an ideal choice for bespoke extrusions and custom projects.
The use of aluminium extrusion in design enables the creation of unique and functional products, such as custom aluminium profiles for specific industries.
Aluminium extrusion is also used in the creation of accessories and components for various applications, including VAT-free products for certain industries.

Design and Customisation

Aluminium extrusion allows for a high degree of design flexibility, enabling the creation of custom shapes and profiles tailored to specific applications.
The design process involves working with a team of experts to discuss and create bespoke extrusions that meet the required specifications and tolerances.
Aluminium profiles can be designed to meet specific industry standards, ensuring that the final product is both functional and durable.
The use of aluminium extrusion in design enables the creation of complex shapes and unique profiles, making it an ideal choice for custom projects.
Customers can work with suppliers to create custom aluminium extrusion designs, ensuring that their products meet the required specifications and standards.

Cost-Effective Solution

Aluminium extrusion is a cost-effective solution for creating complex shapes and designs, reducing the need for machining and other processes.
The use of aluminium extrusion can help reduce production costs, making it an ideal choice for large-scale manufacturing projects.
Aluminium profiles can be designed to minimise waste and optimise material usage, reducing the overall cost of production.
The cost of aluminium extrusion is influenced by factors such as weight, size, and complexity of design, making it essential to work with a supplier to determine the best options for a specific project.
Aluminium extrusion services can provide customers with a quote for their custom projects, helping them to plan and budget accordingly.

Machine Guarding

Aluminium extrusion is widely used in machine guarding applications due to its durability and ability to withstand heavy use.
Extruded aluminium profiles can be designed to meet specific safety standards, ensuring that the final product is both functional and safe.
Aluminium profiles are ideal for creating custom machine guarding systems, enabling businesses to protect their employees and equipment.
The use of aluminium extrusion in machine guarding enables the creation of complex shapes and designs, making it an ideal choice for bespoke projects.
Suppliers can provide customers with a range of aluminium extrusion products and services, including custom machining and finishing options.

Sustainability and Environmental Impact

Aluminium extrusion is a sustainable and environmentally friendly process, reducing waste and minimising the use of raw materials.
The use of aluminium extrusion enables the creation of complex shapes and designs, reducing the need for machining and other processes.
Aluminium profiles can be designed to minimise waste and optimise material usage, reducing the overall environmental impact of the production process.
Suppliers can provide customers with a range of sustainable and environmentally friendly options, including recycling and reusing aluminium materials.
The sustainability benefits of aluminium extrusion include reduced energy consumption, minimised waste, and the ability to create complex shapes and designs.

BAL specialises in the supply, fabrication, finishing and assembly of high-quality aluminium extrusions. With decades of experience we are perfectly placed to supply your aluminium extrusion requirements.